The Prosthetics and Orthotics Podcast

Join us on an additive journey, exploring the present and the future of 3D printing through the eyes of Grant Michael of Worth Additive Group as he builds his way from a MakerBot Thing-O-Matic to a broad knowledge-base of 3D scanners. He guides a path through our industry into the promising future for additive technologies, especially as it pertains to the orthotic and prosthetic profession. Be prepared, the future may not be what you think! But more than a glimpse of things to come, this episode is a lesson in the nuts and bolts of 3D. From the appropriateness of starting small with 3D projects, to the learning that happens on the way from idea to object, we go there. We then move and groove with the motion capture of 3D scanning, taking you through the marker dance that results in the reverse engineering that can make the production of a figurine as literal as that of a Hugme pillow. This is your after-school elective shot that will lead you to the sweet zone of 3D production. We wrap up with a discussion about how to maximise the technology’s huge potential. Learn about the surprisingly little-used world of metal printers, find out how to choose the right contract manufacturing partner with expertise in quality control and understanding materials, and discover how networking is your secret weapon. Towards the end of the episode, we help you understand more about the intricacies of FDM metal printing, as well as the importance of working with service providers. Special thanks to Advanced 3D for sponsoring this episode.

In this episode of the Prosthetics and Orthotics Podcast, hosts Brent and Joris engage with guest Jeff Denune to explore his extensive background and developments in the prosthetics and orthotics field. Denune shares his journey from his initial involvement in the field, influenced by post-WWII prosthetics professionals, to his adoption of cutting-edge technologies like CAD for socket design. The discussion covers the progression from traditional methods to advanced digital fabrication techniques, emphasizing the impact of 3D printing and CAD in creating more effective and personalized prosthetic devices. The conversation transitions to the nuances of patient care within the field, highlighting the importance of customizing treatment plans and prosthetics to individual needs. Denune discusses various socket designs, including ischial containment and sub-ischial techniques, illustrating the critical role of personalization in enhancing patient comfort and mobility. The hosts and guest also delve into the evolving landscape of prosthetics, discussing potential advancements and the integration of new technologies like powered exoskeletons and myoelectric devices. Lastly, the podcast touches on the future of prosthetics and orthotics, contemplating the balance between large-scale manufacturing and boutique-style patient care. Denune advocates for a patient-centered approach, stressing that successful outcomes hinge on understanding and addressing each patient's unique situation. The episode concludes with reflections on the importance of innovation and adaptability in the field, encouraging professionals to embrace new technologies while maintaining a strong focus on individualized patient care. Brought to you by Advanced 3D.

In this engaging episode of the Prosthetics and Orthotics Podcast, we engage in a deep dive into the dynamic world of prosthetics and orthotics. We kick off the discussion with a look at the industry's trend towards consolidation, examining how major players are expanding their reach through strategic acquisitions and vertical integration. This conversation sheds light on the operational strategies that are reshaping the industry, particularly in the context of insurance reimbursement and cost management. The episode then shifts focus as Linda Calabria, a seasoned expert with a rich background in marketing, joins the conversation. Linda shares her intriguing journey into the prosthetics and orthotics field, revealing how her passion for marketing and storytelling led her to this specialized sector. Her insights provide listeners with a fresh perspective on how marketing and product management can drive innovation and improve patient outcomes in this niche market. Throughout the discussion, Linda emphasizes the importance of understanding the unique needs of various stakeholders in the industry, from clinicians and insurance providers to the end-users themselves. She delves into her experiences with multiple companies, discussing the challenges of launching new products and the critical role of regulatory compliance and quality management. Listeners will also benefit from Linda's practical advice for startups and small businesses in the industry. She highlights the power of digital platforms like LinkedIn and Instagram for building brand presence and establishing thought leadership. Moreover, Linda stresses the necessity of having a clear strategy and understanding the intricacies of market entry, especially for companies looking to break into the U.S. market. This episode is not just a discussion; it's a masterclass in navigating the complexities of the prosthetics and orthotics industry, offering valuable lessons on innovation, marketing, and strategic planning. Whether you're a seasoned professional, a newcomer to the field, or simply curious about the intersection of healthcare and technology, this episode provides a comprehensive look into the challenges and opportunities that define the prosthetics and orthotics landscape. This episode is brought to you by Advanced 3D.

We are excited to talk with Sean McKale from Becker Orthopedic about making orthotic devices. Our chat will explore how these devices are designed and their impact on people's lives. Sean will share his journey from athletic training to orthotics, discussing the challenges and successes in creating customized devices to improve mobility. We'll look at the clinician's role in creating orthotics, focusing on achieving alignment and comfort. Our discussion with Sean will cover the importance of communication in the orthotic creation process, tackling issues like pressure points, and the value of patient feedback. We'll also discuss how new technologies, such as 3D scanning and printing, are advancing the field, offering more precise and tailored care. To conclude, I'll share insights from our conversation with Sean, expressing gratitude for the exchange of ideas. We'll examine how research, innovation, and a balance of support and freedom are vital for better patient outcomes. Listeners will gain an understanding of the detailed process behind orthotic design, its function, and the personal touch that guides patients' recovery. Special thanks to Advanced 3D for sponsoring this episode.

Explore Mike Astilla's journey from clinician to innovator in the prosthetics and orthotics (O&P) field with his invention, Limbguard. Learn how this innovation is changing amputee limb care during the healing phase. This episode delves into Mike's transition from clinician to entrepreneur, transforming an O&P practice into a business focused on products. We'll discuss business growth, emphasizing the importance of strong relationships and partnerships. Hear stories about building connections and how they influence a business's story. Learn about prototyping's role in turning ideas into tangible products and clarifying complex concepts. We'll also touch on improving clinic efficiency and the emotional side of selling an O&P business. Find out how Kaizen and lean methods can improve your practice and the feelings involved in selling a business you care about. This episode offers personal insights and forward-looking discussions in the O&P field, aiming to inform and inspire the next generation of entrepreneurs. This episode is brought to you by Advanced 3D.

As the trade show season approaches, we reflect on the balance of professional enthusiasm and personal moments, like cheering from the stands at a child's baseball game. Brent and Joris also peek into the future of prosthetic manufacturing, highlighting Coyote's groundbreaking vase mode printing components that could reshape our industry. Embarking on a transformative journey, we trace one individual's path from graphic design to touching lives in the O&P field. Drawing from the creative wells of East Carolina University's art and design program to a personal studio, the narrative weaves through the inspiration found in family disability experiences, leading to a career where design principles meet patient care. The conversation delves into the extra education required for this impactful profession and the role problem-solving plays in the heart of human-centered healthcare. Then, we dissect the decision-making behind educational paths in the O&P industry, including the merits of specialization within this fascinating field. We share the story of Dale Schneider, whose foray into 3D printing began in a home studio and helped him with an internship. Dale's experience underscores the importance of precision, networking, and a willingness to embrace new technologies, like the shift from bulky 3D scanners to sleek iPhone apps. Join us for a heartfelt discussion that not only sheds light on professional choices but celebrates the spirit of innovation and personal dedication that define the O&P community. This episode is brought to you by Coyote.

Embark on an emotional journey with Brent as he recounts the heartwarming impact of providing prosthetic care in Guatemala, transforming lives in ways most of us can only imagine. Feel the ripple effects of hope and independence that these vital devices bring to individuals, and understand the critical role of advancements in 3D printing, such as the Bambu printer, in building local medical capacities. This episode is more than just a story; it's an invitation to witness the profound difference compassion and innovation can make in the healthcare sphere. As we weave through the complexities of the 3D printing industry, we recognize the tenacity of businesses navigating economic turbulence. Join us as we dissect market reactions, talent redistribution, and the strategic shifts that ensure survival and growth in an ever-changing landscape. Joris's expertise is a fascinating exploration of the industry's future, where resilience defines the pathway to success despite dwindling capital and rising challenges. Lastly, we cast a spotlight on recent Medicare developments and their implications for 3D printed orthotics, setting the stage for a potential revolution in patient care and independent practice. We're talking about a future where mobility meets customization at the doorstep, paving the way for healthcare services that prioritize patient convenience and well-being above all. Discover how these innovations could reshape the prosthetics and orthotics sector, making patient-centered care not just a philosophy, but a practical reality. Special thanks to Coyote for sponsoring this episode!

Unlock the transformative potential of additive manufacturing in healthcare with a journey through the intricacies of 3D printing materials and their implications for the prosthetics and orthotics industry. Joined by Ben Demuth, we delve into the evolution of 3D printing materials and the challenges faced when matching them to their applications. Imagine a world where the defense and O&P sectors are not just surviving but thriving, thanks to a keen focus on value propositions that resonate with market needs. As we navigate the industry's current landscape, we highlight how companies are adapting their strategies to stay buoyant in a tightening market. The emerging narrative isn't just about cutting-edge tech; it's about the seamless integration of 3D printing into clinical workflows, enhancing patient care and the clinician experience. Embrace the paradigm shift as we explore the marriage of customization with broad applicability—crafting devices that solve problems reliably and efficiently. But it's not all smooth sailing; the adoption of new technologies like 3D printing in clinical settings comes with its own set of hesitations and learning curves. We discuss the mindset shift required in clinicians' values, where time and connection triumph over manual creation of medical devices. Through personal anecdotes and expert insight, we address the importance of education, the role of testing and standards, and the clinician's pivotal role in the digital fabrication of test sockets. From the clinic floor to the patient's home, this episode promises to reveal how innovation, when embraced, can shape the future of healthcare and patient outcomes. Special thanks to Coyote for bringing us this episode!

Many ask, how can I help in Ukraine? Turning the spotlight to the resilience of a war-torn nation, Antonina Kumka from Protez joins us to discuss the challenging yet uplifting strides in building sustainable prosthetic solutions amidst Ukraine's ongoing crisis. From meeting a double amputee soldier, which ignited a transformation in prosthetic care, to collaborating with international partners for local capacity building, Antonina's journey is nothing short of remarkable. The episode touches on Ukraine's storied history in tech innovation, the hurdles in device certification, and the paramount importance of psychological support for amputees. It's a stirring reminder of the indomitable human spirit and the profound difference one person's resolve can make in the lives of many. Special thanks to our sponsor, Coyote, for bringing us this episode.

This episode with Brent Ewald peels back the layers of 3D printing, revealing the intricate dance of design and machine. Listeners will gain an appreciation for the system-based problem-solving that is essential when dealing with the nuanced interplay of a printer's various subsystems and might find themselves inspired by the continuous learning that defines a career in this field. We open the doors to the nuanced world of CAD and automation, illuminating the potential for prosthetists to streamline their craft with these powerful tools. The chapter sheds light on the precision needed when designing for confined spaces and introduces the concept of auxetic structures, an innovative solution that could eclipse traditional lattices in specific applications. This episode is not just a discussion—it's an invitation for designers to embrace community, share knowledge, and seek guidance in navigating the intricate and fulfilling world of prosthetics and orthotics. Special thanks to our sponsor: Coyote

Imagine stepping into a world where innovation meets the human spirit, crafting prosthetics and orthotics that adapt as seamlessly as the body itself. That's the journey we embark upon in our latest episode, with the incredible Antonius Kuster joining us to unravel the revolution in patient care brought by digital workflow. Antonius, a seasoned trailblazer in the field, shares tales from the early days of shaping free-form surfaces and the seismic shift to today's computer-assisted marvels. Through his eyes, we witness the cultural and generational tides shifting within the industry, culminating in a heartfelt story of launching a 3D design company and the pioneering acquisition of a 3D printer that forever changed the manufacturing landscape. We talk about software and hardware and the dance that occurs while looking for the perfect combination. Don't miss this episode there are a lot of nugget in it! Special thanks to Coyote for sponsoring this episode.

Cosi Belloso, a physical therapist who fell into the world of orthotics and prosthetics by chance, shares her insights, it's clear that the journey of amputation recovery is a tapestry woven of many threads. She stresses the significance of early physical therapy, debunking myths about mobility predictions and shining a light on the comprehensive care that goes beyond the limb itself. Cosi's accidental path led to profound realizations about patient empowerment and education, which she now advocates through her show "Cosi Talks." The road to rehabilitation may be paved with challenges, but it's the human spirit that lays the bricks. We uncover how motivation, paired with an orchestra of interdisciplinary communication, can lead to remarkable recoveries that defy expectations. Through anecdotes and experiences, we learn that every amputee's journey starts with a challenge, but it's the tailored coping strategies and unwavering support from healthcare professionals that can lead to extraordinary achievements. Cosi reveals the profound impact of empathy, patient education, and the art of choosing the right prosthetist on an amputee's path to reclaiming life.

Embark on a journey with us as we traverse the evolving landscape of prosthetics and orthotics, illuminated by the insights of our guest, Jeff Soelberg, founder of Jeff's Giving a Hand and Point Designs Ambassador. This episode is a testament to the power of technology and human resilience, painting a vivid picture of the latest strides in additive manufacturing and how they're revolutionizing accessibility in the field. We're peeling back the layers of innovation, from the intricacies of powder bed fusion in 3D printing to the personal victories of those who have embraced prosthetic limbs as extensions of their own bodies. Delve into the heart of the matter with stories of personal transformation and a candid exploration of the mental challenges accompanying life post-amputation. We highlight the therapeutic importance of mental health support and staying active, revealing how these are crucial to rehabilitation. Discover the meticulous process behind acquiring the right prosthesis – a balance of patience, research, and communication – and recognize the profound impact of empathy and self-compassion on the journey back into the workforce after an accident. We wrap up with a reflection on how 3D printing is not just changing the game in prosthetics customization but also redefining comfort and user interaction. As we venture into the future, we're committed to keeping you, our listeners, at the forefront of these breathtaking advancements. Join us as we celebrate the achievements within prosthetics and orthotics, and stay inspired by the boundless possibilities that await.

Get ready to embark on an audio journey that promises to leave you informed and inspired about one of the names that has been around digital workflow since nearly the beginning. We're joined by Chris Handford, Chief Product Officer at Vorum, who shares his fascinating transition from the telecommunications industry to the front lines of O&P innovation, giving us a personal glimpse into the power of technology to revolutionize patient care. As temperatures drop and the holiday season approaches, we unwrap the narrative of Vorum's impressive 30-year history, detailing how they've navigated the fluid medical tech landscape. We'll tackle the tangible benefits of dedicated CAD/CAM solutions, the reasons carving still dominates in our field, and the must-know factors for clinics considering in-house manufacturing versus collaboration with central fabricators. This episode isn't just about the cold hard facts—it's a testament to the warmth and dedication found within the O&P community. Finally, we take you through the ins and outs of the Luma 3D scanner, which is a tool that is redefining how we capture the human form for custom devices. We'll explore the cost-effective strategies for integrating digital tools into your practice, even for the smallest clinics aiming to punch above their weight. And for those new to the digital dance, we stress the importance of education in making the transition as smooth as the glide of a well-fitted prosthesis or orthosis. So, whether you're prepping for a feast of knowledge or just curious about the future of O&P, this episode serves up a hearty helping of insight. Check Vorum out on the web!

Our latest episode is with special guest Justin Hopkins from HP, we delve into the pioneering realm of 3D printing in the prosthetic field, highlighting his leap from engineer to industry-shaping manager during the pandemic. The conversation takes a deep technical dive as we shed light on the critical role of application engineers in additive manufacturing. These unsung heroes bridge the gap between customer dreams and the tangible products that can change lives. They're the translators of complex tech to practical solutions, ensuring that each intricate lattice structure in a prosthetic device not only meets but exceeds a patient's need. And if you've ever wondered about the fine line an engineer walks between guiding startups and managing client expectations in the digital manufacturing landscape, we've got stories that will grip you. Wrapping up, we peer into the future where software experts and O&P professionals join forces to craft personalized, cutting-edge solutions. The episode doesn't just talk tech; it's about the human aspect of 3D printing, where every decision and innovation has the potential to touch lives profoundly. Whether you're a clinician, engineer, or simply fascinated by the nexus of technology and healthcare, our chat with Justin Hopkins offers a behind-the-scenes look at the victories and challenges of making 3D-printed prosthetics a global reality. Special thanks to our sponsor: Vorum

This may be one of the most important episodes we have done. We discuss the myriad of options when it comes to providing access to prostheses worldwide. This episode doesn't stop at global access, we dive headfirst into the challenges and unique opportunities in bringing prosthetics to developing countries. We explore how technology is shaping the future of prosthesis, discussing the innovative use of online information exchange, 3D printing, and even thrilling stories of successful remote fittings with a doctor from India and a prosthetist in the US. As we charge into the future of prosthetics and orthotics, we get real about the idea of a "library" of prosthetics, repurposing old prosthetics for new users, and the potential for DIY prosthetics through 3D scanning technology. We also address the crucial need for collaboration and communication within the industry, balancing commercial and humanitarian efforts, and the potential solutions in providing prosthetic devices in developing countries. This episode is not just about information, it's about inspiration, advancements, and the betterment of lives through access of prosthetic care. Special thanks to our sponsor: Vorum

Fasten your virtual seatbelts as we zoom with our guest, Lee Dockstader. Lee navigates us through the transformative landscape of 3D printing, from its revolutionary impact on Formula 1 racing to its impressive scale in producing Invisalign parts. We'll also tackle the intriguing subject of 3D printing in the hearing aid industry, and the powerful role of automation in manufacturing medical products like foot orthoses, helmets, AFOs, and prosthetics. The road gets a bit bumpier as we examine the challenges and opportunities in the orthotics and prosthetics market. From the success of trailblazers like UNYQ and Prosfit, to the potential for premium products serving our aging population - it's evident that ingenuity and innovation are the fuels driving this industry. But don't just take our word for it, Lee shares his invaluable insights on scaling 3D printing and the crucial role of 3D geometry in successful manufacturing. We'll get a sneak peek into the future of 3D printing in the medical field. Is there potential for prescription orthoses in your local Walgreens? Will custom earbuds and prescription glasses join the ranks of 3D printed items?. Trust us, you don't want to miss this ride! Special thanks to our sponsor: Vorum

Join our conversation with Mike Bolland, host of the We're Not Stumped Amputee podcast, you'll hear a journey of resilience, self-confidence, and determination. Mike, who has been living without a prosthesis for 40 years, shares candidly about his daily encounters, the activities he engages in, and the unique ways he thinks about and navigates life. As a child, Mike was raised to be independent and to bear an unshakeable self-confidence by his parents. This foundation has been the bedrock of his life - propelling him to break barriers and achieve milestones, such as being the first one-handed amputee on the Professional Bowling Tour. Mike also gives us a glimpse into some of the obstacles he's faced, such as job discrimination, and how he surmounted these challenges through sheer determination and grit. Our chat with Mike also brings to light his insightful perspectives on the subject of prosthetics and the importance of establishing a trust-filled relationship with prosthetic clinicians. He emphasizes the value of open dialogue in achieving the best outcomes and shares his journey from professional bowling to stand-up comedy.This episode is filled with inspiration, insights, and innovation. It's a blend you don't want to miss!

Bo Helmrich, the owner of Digitize Designs stopped by the show today. We talk about the fun stuff we missed not being at Formnext and then we dove into the weeds with 3D scanning. We talk about the differences of scanners and the fundamental principles of choosing a scanner according to need and budget. Bo's vast knowledge and ability to communicate make this very easy to understand. You will have a good sense of a direction you can go after listening to this episode.

What if losing a limb didn't mean losing a life? That's the question we tackle in this riveting episode featuring the brave and inspiring Ben Srulevich. Join us as Ben recounts his life-altering accident and shares his 20-year journey with prostheses. His courageous story paints a hopeful picture that goes beyond mere survival; it's about thriving in spite of challenges. From his work as a police officer to his passion for disc golf, Ben demonstrates how prostheses have not only replaced his lost limbs but have profoundly enhanced his capabilities. Ben reminds us, it's not just about the devices; it's also about the relationships fostered with prosthetists. Hear how his bond with prosthetist Chris Baughman extends beyond prosthetics, turning a professional relationship into a personal one. Finally, we delve into Ben's role in the remarkable development of active prostheses with NC State and UNC Chapel Hill. The power of this technology, which is driven by muscle signals, is truly groundbreaking. Ben shares how this innovative device has opened up possibilities he never imagined, and his hopes that it could do the same for others. This episode takes us on a remarkable journey through the evolution of prosthetics, and showcases how they're not just aiding those who wear them; they're empowering them. Tune in for an episode filled with heart, hope, and groundbreaking innovation.